Aquatic Pest Control
Applicator Training Manual



Equipment Calibration

Adjusting application equipment so it delivers the correct amount of pesticide is called calibration. Calibration of equipment for application of herbicides to agricultural crops must be precise because there is often a thin line between the rate at which a herbicide will damage the crop or carry over to a following crop. With the tractor, or special equipment mounted sprayers used in agriculture, precise calibration, and constant application rate is possible. However, maintaining constant application rate is difficult when applying aquatic herbicides because the equipment is mounted in a boat and it is difficult to maintain a constant speed and perfect course due to environmental factors such as wind velocity and speed, water flow and vegetation density. Although our initial calibration of equipment for application of aquatic herbicides should be precise, the applicators constant attention is necessary to make the application rate as constant possible. When applying herbicides to water, the herbicides will mix within the treatment area so that precision becomes a little less important. Still, without any question, proper calibration and constant attention by the applicator is the most important component of any application.

The following materials will be needed to calibrate aquatic herbicide application equipment:

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There are various ways to calibrate equipment and any is acceptable as long as the correct end is achieved. In any of the methods we must determine the gallons per acre (GPA) of spray solution for tank-mix equipment, actual GPA of herbicide for suction systems, or pounds per acre (PPA) of granular or pellet herbicide formulations. The equations for determining GPA and PPA are:

.

GPA=

gallons per minute (GPM) from spray system
___________________________________
acres per minute

.

and

.

PPA=

pounds per minute from spreader
__________________________
acres per minute

.

GPM or POUNDS PER MINUTE are measured directly from the equipment. Note: GPM will change with viscosity of the spray solution. When using spray thickeners such as polymers GPM should be determined with the polymer for greatest accuracy.

There are several ways to determine GPM for boom applied tank mix equipment:


GPM for handgun applications can be determined either by the tank refill method or by catching the output from the handgun in a bucket for 1 minute (or known period of time).

GPM for direct metering equipment is determined by measuring the amount of liquid that is drawn out of a container graduated in ounces in a minute or greater period of time. Ounces are converted to gallons by dividing by 128 (because there are 128 ounces in a gallon).

Pounds per minute can be measured by two methods.


Now ACRES PER MINUTE must be determined. The following equation can be used to determine ACRES PER MINUTE:

.

ACRES PER MINUTE =

swath width (ft) X speed (mph) X 88
__________________________________

43,560


.

For ease of calculation this equation can be simplified by dividing both the top and bottom of the equation by 88 (the number of feet traveled per minute at 1 mph). The new equation is:

.

ACRES PER MINUTE =

swath width (ft) X speed (mph)
__________________________

495


.

Since it is easy to multiply by 2 and divide by 1000 (move the decimal point three places to the left) this equation can be simplified further (by multiplying both top and bottom of the equation by 2 and rounding 990 in the bottom to 1000, with the introduction of only 1% error) to:

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ACRES PER MINUTE =

2 X swath width (ft) X speed (mph)
_________________________________
1000

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Swath width is measured directly from the equipment to be used. For agricultural boom applications swath width is defined as nozzle spacing times the number of nozzles. Swath width for boom applications to submersed aquatic weeds can be considered the boom length or an approximation. Often, only every other strip is treated in the treatment area and the swath width becomes twice the boom length. It is assumed that the herbicide, with the help of turbulence caused by the sprayboat and environmental factors, will mix throughout the water column. Swath width for a handgun is measured by actually spraying water as the boat comes in toward shore and having someone on shore mark the distance covered. Swath width of a granular spreader is measured in a similar fashion.

Another measurement must be made - SPEED.

To determine boat speed measure a distance at least 100 ft long in the lake using the 100-ft floating rope and mark the distance with the buoys or poles. Operate the boat, with the spray tank half full and the number of persons and other gear that will be carried in the boat when actually applying, at a comfortable speed (usually a fast idle or equivalent to a fast walking pace) and approach the front marker. As you pass the first marker start timing, and as you pass the end marker note the time in seconds that it required to cover the distance. Do this in the opposite direction and average the two numbers to compensate for going with and against the wind. Determine MPH by the following equation:

.

MPH =

distance traveled (ft) X 3600
_____________________________
5,280 X time to cover distance (sec)

.

or this equation can be simplified to:

.

MPH =

distance traveled (ft)
_________________________
time to cover distance (sec) x 1.47

.

or if you have a stopwatch that reads in tenths of a minute you can measure your time in minutes and use the equation:

MPH =

distance traveled (ft)
______________________
time to cover distance (min) X 88

The drawback of using the previous equations for determining ACRES PER MINUTE is that speed must be calculated in mph. An alternative "one shot equation" is:

.

ACRES PER MINUTE=

swath width (ft) x distance traveled (ft) X 60
___________________________________

43,560 X time to cover distance (sec)


.

If a stop watch that measures in tenths of a minute is used 60 in the top part of the equation can be eliminated if time to cover the distance is used in minutes.

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Varying Rate of Application

Rate of application can be regulated by varying equipment output, GPM or POUNDS PER MINUTE, or by changing the rate at which the equipment covers area, ACRES PER MINUTE. GPM can be varied by changing pressure or changing the size or number of nozzles. Changing the size or number of nozzles is used for larger changes and changing the pressure regulator for small changes (output will only double when pressure is increased four times).

Herbicide withdrawn by direct metering systems can only be varied by changing the metering orifice in the suction line. There is a small difference in the output between consecutive sizes, making accurate calibration possible. Changes in output of centrifugal granular spreaders are made by changing settings on the spreader.

Swath width and speed determine the rate of coverage. Changes in swath width or speed will inversely change rate of coverage. For example if swath width or speed is doubled, rate of coverage or ACRES PER MINUTE will be cut in half. When spraying with a handgun, the swath can be varied considerably. Although actual boom length is fixed, effective swath width of a boom for submersed weed control applications can be changed by applying in bands. Forward speed can be varied within a relatively narrow range. Normally the speed is 3 to 4 mph when treating by boat at idle speed. Greater or lesser boat speeds can be used under certain circumstances.


Examples


All of the equations, along with some alternatives, that are needed to calibrate equipment have now been explained. The following examples should help further clarify the process of equipment calibration.


Example 12. Assume that a 100 gal tankmix sprayer mounted in a john-boat is being calibrated. The sprayer has an 8-foot boom with four drop hoses. A herbicide is to be applied at the rate of 2 gallons per acre for hydrilla control. A 200 foot distance is marked off and it is found that the boat traveled the 200 ft one direction in 54 sec and the opposite direction in 56 sec. The numbers are averaged:

54 + 56
______________ = 55

2


MPH is calculated as follows:

MPH =

distance traveled (ft) X 3600
____________________________

5,280 X time to cover distance (sec)


.

MPH =

200 X 3600
__________________

5,280 X 54


.

MPH =

2.5

Calculate acres per minute as follows:

Acres per minute =

swath (ft) X speed (mph)
__________________________

495


.

Acres per minute =

8 X 2.5
____________________

495


.

Acres per minute =

0.04

.

Output was measured from each drop hose for 1 minute to determine GPM and the following values were obtained:

Obviously there was a problem with hose #1 because it is substantially lower than the others. Deviations from the average output are calculated as follows:

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AVERAGE OUTPUT =

60+100+110+105 = 93.75 liquid ounces
_________________________

4


(93.75 can be rounded off to 94 for ease of calculation)

% DEVIATION =

average nozzle output - individual nozzle output X 100
___________________________________________

average nozzle output


.

% DEVIATION (hose #1) =

60-94 X 100
_______________________= -36%

94


.

% DEVIATION (hose #2) =

100-94 X 100
_______________________ = 6%

94


.

% DEVIATION (hose #3) =

110-94 X 100
_______________________ = 17%

94


.

% DEVIATION (hose #4) =

105-94 X 100
______________________ = 12%

94


.

Since one nozzle was very low in this example it made the average very low and several deviations are high. However, hoses 2,3 and 4 are consistent with each other so they are probably okay. Removal of the nozzle from hose #1 reveals that it is clogged with pieces of a disc that was replaced in the pressure regulator last week. Since foreign matter is found in the system, all nozzles are removed and the system is flushed in order to avoid another problem. Remeasuring output for one minute, the following values are found:

Check these to see if they fall within 15% of the average output.

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GPM can now be calculated by adding up the output from all four nozzles as follows:

GPM = 115+120+110+118

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GPM = 463 fluid ounces

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Convert fluid ounces to gallons by dividing by 128, the number of fluid ounces per gallon, as follows:

463 fluid ounces per min
____________________________ = 3.6 GPM

128 fluid ounces per gal


.

Now calculate GPA as follows:

GPA =

GPM
_________________

ACRES PER MINUTE


.

GPA =

3.6
_____________

.04


.

GPA =

90

.

Two gallons of herbicide are to be applied per acre and the spray volume is 90 GPA, 2 gallons of herbicide plus adjuvants will be mixed with enough water to make a final volume of 90 gallons and this will treat 1 acre. But REMEMBER that this is an approximation because environmental conditions can change while applying and the applicator must pay constant attention to his output and the area being treated (i.e., when 1/4 acre has been treated 1/4 of the 90 gallon tank should have been applied; if not, the boat must be slowed or speeded up accordingly).

Remember that herbicide can be applied in strips and assume diffusion between the strips. In this example every other 8 feet (swath width) could be treated to give an effective swath width of 16 feet. This will be advantageous because it will cut our spray time in half and cut our spray volume in half so that we will save additional time in tank mixing. It might be obvious that this change will double ACRES PER MINUTE and cut GPM in half but the calculations go as follows:

.

ACRES PER MINUTE =

swath (ft) X speed (mph)
_____________________________

495


.

ACRES PER MINUTE =

16 X 2.5
________________________

495


.

ACRES PER MINUTE =

0.08

.

GPA =

GPM
_________________________

ACRES PER MINUTE


.

GPA =

3.60
_________________

0.08


.

GPA =

45

.

Four gallons of herbicide, sufficient adjuvants and sufficient water are placed in the tank for a total volume of 90 gallons and this will treat 2 acres.


Example 13. A direct metering system is to be calibrated to apply herbicide by handgun to control Waterhyacinth. The herbicide label requires an application rate of 2-4 quarts of herbicide per acre in a spray volume of 100 - 200 gallons of water. Since the label requires a specified spray volume two measurements must be made, output from the handgun and rate of herbicide metered into the system.

Because this is a foliar application to waterhyacinth, it is desirable to go as slowly as possible to insure good coverage. Idling the airboat down as low as possible, it takes an average of 114 seconds to cover the distance of 200 feet (MPH will not be used in this solution but the student should use the equation previously given to calculate MPH for practice - it should work out to 1.2 MPH). Swath width is measured to be 15 feet and output from the handgun is measured to be 6 GPM.

Calculate ACRES PER MINUTE as follows (using the "one shot equation"):

.

ACRES PER MINUTE =

swath (ft) X distance traveled (ft) X 60
________________________________________

43,560 X time to cover distance (seconds)


.

ACRES PER MINUTE =

15 X 200 X 60
______________________

43,560 X 114


.

ACRES PER MINUTE =

.036

.

Now calculate GPA as follows:

GPA =

GPM
________________________

ACRES PER MINUTE


.

GPA =

6
____________

.036


.

GPA =

167

.

The equipment is delivering the desired spray volume of 100-200 gallon per acre.

Now measure GPM of herbicide being metered so that this can be used to calculate GPA of herbicide being applied. Since the rate of herbicide withdrawal is low, the pump is run for 5 minutes while measuring herbicide withdrawal and it is found that 17 fluid ounces are withdrawn in the 5 minutes. Therefore, 17 divided by 5 or 3.4 fluid ounces are withdrawn per minute. This is converted to GPM by dividing by 128, the number of fluid ounces in a gallon, therefore GPM is .027. Now calculate GPA as follows:

.

GPA =

GPM
_______________________

ACRES PER MINUTE


.

GPA =

0.027
___________

0.036


.

GPA =

0.75

.

Because there are 4 quarts in a gallon, 0.75 gal is equivalent to 3 quarts. Three quarts per 167 gallon will be perfect to allow for small amounts of underspray and overspray and still be within the label requirement of 2-4 qt in 100-200 gal of spray mix per acre.

Note: If herbicide withdrawal had been too low a larger orifice would have to be used and conversely, if it had been too high a smaller orifice would have to be installed.


Example 14. In Example 12 herbicide withdrawal was measured and it turned out to be the desired amount. It would be better to calculate beforehand the desired GPM (in fluid ounces) that are required for a given boat speed, swath width and application rate. Using the information from Example 12 the fluid ounces that should be withdrawn can be calculated as follows:

Re-arrange the equation,

.

GPA =

GPM
__________________

Acres per Minute,


.

to

.

GPM = Acres per Minute X GPA.

.

Then

.

GPM =

0.036 X 0.75

.

GPM =

0.027

.

or

.

0.027 GPM X 128 fluid ounces per gallon = 3.5 fluid ounces per minute.

.

If small waterhyacinths were being treated and we wanted to use the low end of the label rate or 2 quarts (0.50 gallon) it would be calculated as follows:

.

GPM =

Acres per minute X GPA

.

GPM =

0.036 X 0.50

.

GPM =

.018

.

or

.

0.018 GPM X 128 fluid ounces per gallon = 2.3 fluid ounces per minute.


Example 15. A centrifugal spreader must be calibrated to apply 40 pounds of herbicide formulation per acre. Swath width was measured to be 40 feet and speed was calculated to be 2.5 MPH as in Example 11 (it may be helpful for the student to go back and recalculate this now for practice in working a problem completely through).

Calculate ACRES PER MINUTE using the simplified equation as follows:

.

ACRES PER MINUTE =

2 X swath (ft) X speed (mph)
________________________________

1000


.

ACRES PER MINUTE =

2 X 40 X 2.5

____________________________

1000

.

ACRES PER MINUTE =

0.2

.

Calculate how many POUNDS PER MINUTE are required for the necessary 40 PPA at the given 40 foot swath and 2.5 MPH (similar to the method that was used in example 13 for calculating ounces to be withdrawn) as follows:

Re-arrange the equation,

.

PPA =

Pounds per Minute
_______________________

Acres per Minute


.

to

.

POUNDS PER MINUTE =

Acres per minute X PPA

.

then

.

POUNDS PER MINUTE =

0.20 X 40

.

POUNDS PER MINUTE =

8

.

To calibrate the spreader a setting must be found that will deliver 8 POUNDS PER MINUTE. However, it is found that the lowest setting on this spreader, where clogging does not occur delivers more pellets than 8 POUNDS PER MINUTE. By increasing our boat speed, which will in turn increase ACRES PER MINUTE, a greater POUNDS PER MINUTE can be used so that the spreader can be calibrated. The boat is operated through the 200-foot course, at increased engine RPM, and is timed at an average of 34 seconds (down and back).

Calculate ACRES PER MINUTE using the "one shot equation" (the student should also calculate MPH and use alternative equations for practice and to gain confidence) as follows:

.

ACRES PER MINUTE =

swath (ft) X distance (ft) X 60
_______________________________________

43560 X time to cover distance (sec)


.

ACRES PER MINUTE =

40 X 200 X 60
_____________________________

4350 X 34


.

ACRES PER MINUTE =

0.32

.

Calculate the POUNDS PER MINUTE that will result in 40 pounds per acre and 40 foot swath at the new speed as follows:

.

POUNDS PER MINUTE =

Acres per minute X PPA

.

POUNDS PER MINUTE =

O.32 X 40

.

POUNDS PER MINUTE =

12.8

.

To calibrate the spreader at the new speed a spreader setting that will deliver 12 POUNDS PER MINUTE must be found. It is helpful to determine spreader output (in POUNDS PER MINUTE) through a range of setting on the spreader to refer to for future applications at various rates and speeds. The following outputs are determined for the spreader in this example:

.

.

It is not necessary to move the spreader setting small increments because variables such as boat speed that will vary during the application will have a greater effect on PPA than small changes that can be affected with the spreader setting. In this example a spreader setting between 3 and 4 will give the desired 12 POUNDS PER MINUTE, which will in turn result in the required application rate of 40 PPA at the measured speed.

REMEMBER that calibration is the first approximation of delivering the correct application rate. The applicator must pay constant attention to maintain constant speed and continually be aware of area covered and amount of herbicide applied.

Note: Spreader output will be different at given settings for different sized particles. Separate calibration tables must be made for different sized pellets and granules.


Other Useful Equations

Acres per tank =

tank volume (gal)
_________________________

GPA


.

Herbicide formulation per tank =

acres per tank X recommended rate per acre

.

ACRE-FEET OF CANAL =

length (ft) X width (ft) X average depth (ft)
____________________________________________________

43,560 ft2/acre


.

ACRE-FEET OF CANAL =

length (miles) X 5,280 (ft/mile) X width (ft) X avg. depth (ft)
____________________________________________________

43,560 ft2/acre


.

Volume of a rectangular tank (ft3) =

length (ft) X width (ft) X depth (ft)

.

Volume of a rectangular tank (gal) =

length (ft) X width (ft) X depth (ft) X 7.48 (gal/ft3)

.

Volume of a cylindrical tank (gal) =

area of the circular end X length X 7.48 (gal/ft3)

.

Speed (mph) =

feet per minute
_____________________

88


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